The analysis of thermoplastic polyolefin composite leaf spring for heavy commercial vehicle applications

Authors

DOI:

https://doi.org/10.64382/vx3rbx10

Keywords:

Leaf Spring, Composite material, Polymer composite, Tensile Test, Simulation

Abstract

In the automotive sector, leaf springs are common in heavy vehicles because they have the advantage of spreading the load more evenly across the chassis of the vehicle. Because of the high strength-to-weight ratio, the automobile industry is increasingly interested in replacing steel springs with composite leaf springs. The maximum deflection decreases at PP/EPDM as the polymer composite plays a vital role in plasticity. The greater decrement at higher filling of graphite content (30%) demonstrates that fillers harden composites, reducing their ductility. The percentage difference of maximum deflection between steel and PP/EPDM is 177.37% while for the PP/EPDM and PP/EPDM/GR (30%) percentage difference is 85.72%.

References

Ahmad, S. R., Xue, C., & Young, R. J. (2016). The mechanisms of reinforcement of polypropylene by graphene nanoplatelets. Mater. Sci. Eng. B. http://doi.org/10.1016/j.mseb.2016.10.003.

Chung, D. D. L. (2002). Review Graphite. 7. 1475–1489.

Dubey, K. A., Sinha, S. K., Bhardwaj, Y. K., Panicker, L., & Varshney, L. (2014). Carbon Black-Filled PE/PP/EPDM Blends: Phase Selective Localization of Carbon Black and EPDM-Induced Phase Stabilization. Polym. - Plast. Technol. Eng. 53(5). 442–450. http://doi.org/10.1080/03602559.2013.844832.

Gupta, A. K., Srinivasan, K. R., & Kumar, P. K. Glass Fiber Reinforced Polypropylene. EPDM Blends. 451–462.

Ismail, H. & Bakar, A. A. (2005). Journal of Reinforced Plastics and. http://doi.org/10.1177/0731684405042955.

Kumar, D. A. & Kalam SD, A. (2016). Design, Analysis and Comparison between the Conventional Materials with Composite Material of the Leaf Springs. Fluid Mech. Open Access, 3(1), 1–20. http://doi.org/10.4172/2476-2296.1000127.

M. Sarikanat et al., “Preparation and mechanical properties of graphite filled HDPE nanocomposites,” Arch. Mater. Sci. Eng., vol. 50, no. 2, pp. 120–124, 2011.

P. Chem et al., “Polymer Chemistry Recent advances in polyolefin technology,” pp. 1611–1623, 2011, http://doi.org/10.1039/c0py00352b.

Tripathi, S. N., Rao, G. S. S., Mathur, A. B., & Jasra, R. (2017). RSC Advances. 23615–23632. http://doi.org/10.1039/C6RA28392F.

Z. H. Li, J. Zhang, and S. J. Chen, “Effects of carbon blacks with various structures on vulcanization and reinforcement of filled ethylene-propylene-diene rubber,” Express Polym. Lett., vol. 2, no. 10, pp. 695–704, 2008, doi: 10.3144/expresspolymlett.2008.83.

Downloads

Published

2025-08-28